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Date of entry: 03 October 2024r.

Comprehensive guide to installing lead foil and lead sheets

Lead foil installation with overlap – step by step.

Lead foil and lead sheets are materials used where effective shielding against radiation is required, such as in X-ray rooms, medical laboratories, or other spaces that need radiological protection. Proper installation is key to ensuring full protection and material durability. In this guide, we will cover all aspects related to installing lead foil and sheets, including surface preparation, adhesion, mechanical fastening, and sealing, according to construction standards.


1. Surface preparation

Before installing lead foil or sheets, it is essential to properly prepare the surface. The key is to ensure the surface is smooth, clean, and dry, as lead adheres best to perfectly even surfaces.

  • Surfaces for installation: Lead foil and sheets can be installed on concrete, drywall, wood, metal frames, and many other types of surfaces. The surface must be free of dust, grease, and moisture, as these factors can weaken adhesion.
  • Wall preparation: Any irregularities or loose fragments on the wall should be removed. If necessary, use filler to smooth the surface, ensuring better adhesion for the foil or sheets.
  • Adhesion test: On concrete or gypsum walls, it’s recommended to conduct an adhesion test before installation to ensure that the glue or other fastening method will be effective.

2. Unrolling lead foil and sheets

Unrolling lead materials, especially foil, requires great care because lead is relatively soft and delicate. Bending or scratching can reduce its shielding effectiveness.

  • Recommended number of people: Due to its weight, lead sheets should ideally be unrolled by a team of at least two people. This reduces the risk of damaging the material and helps with precise unrolling.
  • Unrolling foil: The foil should be unrolled carefully to avoid creasing or bending. It’s important to keep the material as flat as possible during the unrolling process.
  • Transport and storage: Unused material should be stored in a dry and secure place, away from direct sunlight, to prevent mechanical and chemical damage.

3. Gluing lead foil and sheets

For lead sheets and lighter foils, a contact adhesive like B707 is often used, which is ideal for attaching these materials to various surfaces.

Technical specifications of B707 adhesive:

  • Capacity: 600 ml
  • Type of adhesive: Contact spray
  • Bonding time: 2-5 minutes
  • Full curing: 24 hours
  • Coverage: 4-5 m² per can
  • Temperature resistance: Up to 80-90°C
  • Waterproof: Yes
  • Frost resistance: Yes
  • Application method: Spray both surfaces
  • Color when dry: Transparent

Mounting with B707 Adhesive:

  • Surface preparation: Ensure the surface is clean and dry. Any loose fragments of the wall or greasy stains can weaken the adhesive bond.
  • Application: B707 adhesive should be applied to both surfaces—both the wall and the lead foil/sheet. Spray evenly, covering the entire surface of the material, then wait 2-5 minutes for the adhesive to start bonding.
  • Securing: After applying the adhesive, press the material firmly against the wall. Ensure the foil or sheet adheres evenly without creases or wrinkles.
  • Curing time: The adhesive reaches full strength after 24 hours, so the material should not be loaded during this period.

4. Mechanical fastening – nails, screws, and wall anchors

For heavier lead sheets or challenging surfaces like concrete, mechanical fastening can be used:

  • Screws and nails: Lead sheets can be attached using screws or nails, but it is important to properly secure the heads. The areas where screws are fixed should be covered with lead patches or sealing compound to avoid breaking the shielding.
  • Wall anchors: On concrete or masonry walls, wall anchors provide stable and durable fastening. The anchors should also be sealed with lead patches to prevent gaps in the shielding.

5. Securing screw, nail, and anchor heads

A key element of lead sheet installation is securing all mechanical fastening points to prevent any interruptions in radiation shielding.

  • Lead patches: The heads of screws, nails, or wall anchors should be carefully covered with lead patches. These can be cut to the appropriate size and applied to the fastening points, ensuring complete sealing.
  • Sealing compound: Alternatively, a lead-based sealing compound can be used, which will flexibly cover the screw heads, preventing any gaps in the shielding. Once dried, this compound forms a flexible protective barrier.

6. Overlap installation

To ensure full protection against radiation, lead foil and sheets should be installed with an overlap:

  • Overlap: For foil, it is recommended to have an overlap of at least 5 cm, while for lead sheets, the overlap should be 5-10 cm.
  • Sealing: It is crucial to ensure tight sealing at the overlap points to prevent any gaps in the shielding. This can be achieved through lead soldering (in the case of sheets) or by using lead tape.

7. Installation surfaces

Lead foil and sheets can be installed on various types of surfaces, such as:

  • Concrete: Ideal for adhering foil and sheets using B707 adhesive, especially when the surface is smooth and properly prepared. Concrete provides a solid foundation, and the B707 adhesive adheres well to it. For larger sheets, however, additional mechanical fastening, such as wall anchors, may be necessary.
  • Drywall: Frequently used in constructing partition walls in radiology rooms. Lead foil is well-suited for adhering to these types of surfaces. Lead sheets may require additional support using screws for drywall. It’s important to properly secure the screws after installation. Check out our lead-lined drywall panels—RTG panels.
  • Wood: Wooden structures can serve as a base for lead foil and sheets. Lead foil adheres well to wood using contact adhesive. For sheet installation, screws for wood should be considered, and screw heads should be covered with lead patches.
    Metal: Metal frames and surfaces are also suitable, but they must be smooth and clean. B707 adhesive works well on metal surfaces. For heavier lead sheets, mechanical fastening should be added to prevent material movement.

8. Technical specifications of lead foil and sheets

To choose the appropriate thickness and properties of lead foil or sheets for specific applications, it’s important to know the basic technical specifications:

  • Lead foil thickness: Typically ranges from 0.5 mm to 1.5 mm. Lead foil is lighter and more flexible, making it easier to install on curved or uneven surfaces.
  • Lead sheet thickness: Lead sheets usually range from 2 mm to 5 mm in thickness, providing greater durability and resistance to mechanical damage. However, their heavier weight requires more precise installation.
  • Weight: Lead is a very heavy material. A 2 mm thick sheet weighs about 22.6 kg/m², which means the structure must be strong enough to support this weight.

9. Finishing and protection

After installing lead foil or sheets, it’s important to protect them from mechanical damage and ensure an aesthetically pleasing finish. Common solutions include:

  • Drywall panels: The most popular finishing method. Drywall can be mounted directly on foil or sheets, protecting them from damage and giving the room a clean, aesthetic appearance.
  • Protective panels: In areas subject to heavy use (e.g., hospitals, laboratories), it is recommended to apply additional protective panels on lead surfaces. These can be made from plastic (PVC), high-pressure laminates (HPL), composites, steel, or other durable materials. They protect against mechanical damage, moisture, and chemicals, while also enhancing the appearance and durability of the surface. The choice of panels depends on the usage conditions and specific room requirements.
  • Painting: Lead foil and sheets can also be coated with special paints designed for metal and lead surfaces. These paints provide an additional protective layer that shields the material from mechanical damage and moisture while giving the surface a more aesthetic appearance.

Including painting as one of the finishing options provides extra protection for the material and can be a practical and aesthetic solution in cases where panels or drywall are not necessary.


10. Safety precautions

Lead is a toxic material, so special precautions must be taken during its installation:

  • Protective clothing: It is recommended to wear protective gloves, masks, and safety glasses to avoid direct contact with lead, which can be harmful to health.
  • Working in ventilated areas: Lead is particularly dangerous with prolonged exposure, so it’s important that installation work is carried out in well-ventilated spaces.
  • Waste disposal: Leftover lead foil and sheets, as well as other lead waste, must be disposed of according to local regulations regarding hazardous materials.

Conclusion

The installation of lead foil and sheets requires care, precision, and knowledge of appropriate techniques. Whether you’re using B707 adhesive, mechanical fastenings, or both methods, it’s important to follow safety guidelines and ensure the shielding is secure. Key aspects include proper surface preparation, precise unrolling of the material, overlap installation, and securing screw and anchor heads. Don’t forget to finish the surface to prevent mechanical damage and ensure a clean appearance.

With this guide, installing lead foil and sheets will become easier and more effective, and the completed installation will meet all technical and health requirements, providing safe and durable radiation protection.